The technical problem to be solved in the chemical raw material packaging and palletizing production line is to achieve the measurement, packaging, and palletizing of ammonium persulfate and sodium persulfate in a limited space. This process involves automatic bagging, weighing, automatic packaging, shaping, re inspection, removal, and robot automatic palletizing. For this project, our company has established a dedicated project team to fully understand the needs of Party A. Based on our years of experience in the packaging and palletizing industries, and with reference to similar industries such as “feed automation ingredient mixing production line”, “malic acid fumaric acid automation ingredient and packaging production line”, “magnetic media automation production line”, and similar application scenarios of specialized equipment, the system design standardization refers to relevant national standards, and this technical solution is provided.
process flow
Process flow: feeding – weighing and packaging – exhaust – folding and sewing packaging – re inspection – inkjet printing – coding packaging.
Progressiveness and reliability analysis of the product. The use of stacking robot helps to improve production efficiency, reduce production costs, and shorten production cycle. The stacking robot has a compact body and fast running speed, which is suitable for the handling of large, medium, and small heavy objects. Its functional design is widely adaptable to various manufacturing needs. In addition, the palletizing robot has a sturdy structure and good balance, and can maintain smooth and fast movement throughout the entire working range. The fully automatic packaging system is mainly used for quantitative measurement packaging of powdered and granular materials (not easily broken). Using a pneumatic dedicated carrier, no personnel are required to participate in bagging or other operations. The packaging machine of this specification uses gantry feeding as the feeding tool, and the material flows continuously in the buffer bin and enclosed discharge pipe. The driving method adopts a three-level approach of fast, medium, and slow, and high-precision metering adopts a multi-stage feeding method of fast, medium, and fine. The fully automatic quantitative packaging unit automatically measures the materials according to the preset settings, and the robotic arm automatic bag supply system connects the empty bags. The loaded material bags are transported to the automatic seam unit for sealing through the conveying system, and then transported to the leveling mechanism by the conveying equipment for sorting the packaging materials (leveling facilitates the flatness of the code), and then transported to the code robotic arm for stacking according to the preset parameters, thus completing the production line work of the unit. The display screen displays the working status of each system and various alarm functions.
Safety, environmental protection, and energy conservation
This plan uses a fully automatic packaging system to complete the packaging of goods and a coding robot to perform the coding operation of goods. The robot palletizes and forklifts are used to store the goods, saving waiting time for coding operations. At the same time, the coding speed is adjustable, which is energy-saving and environmentally friendly. The palletizing robot performs the palletizing work of goods, reducing the labor intensity of workers, improving production and work efficiency, ensuring the personal safety of workers, and achieving automation, intelligence, and unmanned operation. This palletizing robot can be widely used in automated unmanned factory workshops, freight stations, docks, and other labor-intensive places, which can improve work efficiency by half, reduce costs, and achieve energy conservation and environmental protection.
Variable frequency speed regulation, the entire system uses a frequency converter to adjust the speed and automatically adjust the conveyor speed according to different loading capacities, reducing energy consumption. Preventive measures. When there are no products online, the device will automatically stop after waiting for a certain period of time, and when a product passes by, it will automatically turn on again, with energy-saving function. Energy saving motors, all motors use high-efficiency energy-saving motors (energy efficiency level should meet the requirements of GB18613-2012 standard).
